Argh! I took a look again in the crawlspace and noticed TWO PROBLEMS
1) about 3 feet from the foundation there is a large cable that runs through the existing joists. It's either the cable from the main electrical panel to the subpanel in the garage OR it's the actual cable from the street to the main panel. Either way, I'm not going to disconnect it to run through a hole in the sister.
2) The support beam at 10 feet has wood placed perpendicular to the joists (What do you call those? Blocks or something?) and those pieces are toe nailed into the joists. I don't know if they are spacers or something to keep the joists aligned, but if I want the sisters to sit more fully on the beam, I'll have to remove them, cut them (or use new pieces) and replace them. I'd replace them just because I figured that they were put there for a reason!
Possible solutions
1) I don't think I can get around notching the sister down to the hole, unfortunately the hole is pretty much in the center of the joist. Center meaning that it's halfway "up" the joist. If I drill a hole in the sister and then cut a channel form the top then the bottom of the sister will be intact (that's the portion in tension), I could then glue the removed wood back into the sister after it's been installed. Glue would fill the saw kerf of the cut I think. I could then use some 3/4" plywood to patch over the cut, extending about 2 feet out to either side. I suppose a rectangular piece 4' x 4" above the hole OR a full 4' x 8" piece that is notched on the bottom up to the hole (like a 'u' on the sister and an 'n' on the plywood) OR I could slap a 4 foot piece of 2x4 as a third sister above the notch OR a 4 foor notched 2x8 piece that is notched on the bottom. Do I even need to bother with any of this? Can I just use the notched sister and glue back in the removed notch, since the top of the joist would be in compression?
2) I guess I'll have to pull the toe nails (Ha ha! Ouch! Ve haff vays of making you talk!) and smack the spacers out. Or drill a hole in them, and use the sawzall, being careful not to nick the beam. I just was wondering if the spacers are actually spacers, or just stuck there for the fun of it?
Thanks! I'm mostly interested in what to do about the cable hole.
I went to see the tank yesterday and it's big and heavy. In anticipation, I build a "transport cart" that should accomodate a 6 foot tank. I put casters on it rated to 500 pounds, but they are 2 inch casters, I think I'll go pick up some beefer, easier rolling ones. Mostly I built it because I'm sure that my wife won't be able to help me move the tank much and it will make it easier to move the tank from mini-van to cart (I built it at the same height of the mini-van deck, so minimal lifting would be needed. My friends and I are old and have old backs
The cart should also allow me to move it around in the garage as needed while I do all this structural stuff.
Luckily, I have a mostly full, amateur wood shop which will soon also have a palm nailer
Again, thanks for all the great advice you've given me guys!
V