Ok so here's my lighting setup on the 200 gallon tank
It's basically 2 pieces of aluminum C-channel as rails in the long direction, and the lighting is setting on 2 other aluminum C-channels, with some square tubing so that I can slide and adjust as necessary.
Unfortunately I wanted a lighting upgrade, there LEDs themselves are homemade jobbers, and with "full power" (at the settings I have full, not max power) I get ~200-220 PAR directly under them (on the rock directly under which is I dunno how many inches deep) and on the sandbed anywhere from 100-120, so not horrible at all for a mixed tank, doubly so considering no lenses on any of the LEDs. However I don't want a mixed tank, this tank is full SPS (ok and maybe some LPS...) but all stony coral, and I wanted a little more punch.
Here you can see how everything is wired up. Overall it's not bad, each fixture covers a 2' x 3' area with fairly good distribution, it doesn't hurt that the fixture itself is 20" x 6" which is about as big as a Kessil AP700 (not quite 2 Radion XR30s side by side) and about the same power too (although obviously not 2 dense matrix of LEDs)
Now the upgrade plan was to use 4 of these guys over the tank, just rotated 90° and 2 to each side, the problem is I have 3 of them made up, a 4th heatsink was turned into an emergency light some years back, so all the drill holes are wrong, and while I still have the LEDs I'm not sure I want to try and squeeze them all together, building LED fixtures is not exactly fun work. Plus one of the fixtures I put over the frag tank, the emergency one is over the softy tank (and only getting PAR values from 40 to 120 based on which channels are on... so I might need to upgrade that one too.
But one thing I wanted to do...
Start with some fresh ingredients
Please excuse the mess, the maid is out of the country...
So I fell into the trap, the "I can make something that works for cheaper" trap, which I did with the C-channel, all told it was about 1/3 the price or so, however I've grown to not like it, so now I just added 1/3 the price to what I actually wanted to do. Use extruded aluminum (e.g. 8020), now this stuff was fun "erector set for adults" is often what is said about it, I mean this whole thing went together in all of about 15 minutes once I found an allen wrench that fit the screw head, but overall this wasn't really that much and really should have done this in the first place. I will say however this stuff is NOT light. Yes it's aluminum but damnit it's beefy. Basically a 1" x 2" wall around the perimeter and 2- 1"x1" pieces in the middle.
Actually it wasn't just total cost that kept me away from doing this initially it was needing to have pieces cut to exact lengths and I didn't know how I was going to mount the LEDs, it which direction, etc. So probably would have done something that wasn't upgradeable in the future, so not too upset about the aluminum C-channel route I went earlier (and I still have 4' and 3' lengths of C channel if I have a project
).
So here's what I changed, as you can see rotated the LEDs, and yes they are tilted and that is done on purpose because there are no lenses on each LED and the fixtures go to the end (sides) of the tank instead of wasting that light spilling over the side I decided to put a slight tilt to angle as much as possible in the tank, there still will be some but the light hits the corals from different angles now. And yeah I'm a bit miffed that a 4 foot long tank comes with a brace in the middle, but what am I going to do? (not remove it is what!). Also had adjustable cables like an A-frame to the ceiling, decided to change that to each corner goes straight up to a hook, the old system it was actually easy to tilt the whole fixture accidentally like pushing a swing.
Also added T5 lights too, I figure these are easy enough to install, I have practically the equipment, reflectors, ballasts (more on this later), even have 2 bulbs, and while yeah there is bulb replacement, it allows me time to change my mind later (also way F'ing cheaper than buying any of the commercial LED fixtures out there). I was waffling back and forth on how I wanted to set things up, at one point I wanted to keep the lights in the other orientation and simply use shorter bulbs over the tank, and honestly that probably would have been fine too, but the cheap ass part of me was just thinking "damn it's only $2 more for a 4 foot bulb versus a 3 foot bulb" and so the cheap ass in me went 4 feet, plus I think overall I get more lighting this way too, plus the 2 bulbs that I had... they were 4 foot bulbs (I should say "4 foot" because they're actually 2 inches shorter).
Here's with the reflectors in, the bulb combo is UVL actinic, ATi coral plus, Ati blue plus , again in reverse. The actinic bulbs have the reflectors angled fairly sharply since I don't care about light on the glass and the coral plus have a slight tilt towards the center of the tank, and the blue plus is straight down. Gotta say I also fell in love with velcro cable ties, I only had like 6 of them, but man wrap them around the aluminum beams to hold all the wires in place works wonders, and if I change my mind remove and reapply. Also need to find my cable wraps I have, when I'm sure everything is up and working, because I'm not a big fan of having wires directly on metal like this, don't get me wrong the metal doesn't have any sharp corners or anything but if any wire frays or the insulation some how cracks there's a chance to electrify the whole frame, but for now corals are still happy
Here's the end, had to use wood to attach to the aluminum frame as one of those "I don't know exactly how far it needs to be" issues, this just gives me flexibility. And yes I will wrap these cables up too. I was just working late last night taking the old one down and putting the new one up, re-running wires, etc, I just wanted it hooked up for most of today. The T5 bulbs/reflectors were done this afternoon.
Right now though I have 2 bulbs going. Reasoning... thought I had a lot more ballasts than I did... correction, I thought I had a lot more WORKING ballasts than I did. I had an old Icecap ballast, hooked it up according the wiring diagram, plugged it in, and that expensive smell came out of it, in the garbage! Fulham workhorse 5 ballast, WORKS! Another Fulham workhorse 5 ballast, doesn't work, GARBAGE!. Fulham workhorse 7 ballast, WORKS, and best of all the WH7 can do 4-54W bulbs. Although ideally I want each color on it's own ballast, I thought about each bulb on it's own ballast and I can turn on front to back or whatever, but that's too complicated plus 6 ballasts = 6 spaces on a powerbar which uses up a lot of resources, so 2 ballasts will do I can do actinic bulbs off a separate ballast and the other 2 on at once (I will change this though. So hook up actinic, working fine. Hook up WH7 ballast, nothing... WTF... move the power cable I hear a crackle sound and they all work, then I let go of the power cable and off and see the spark, the power cable is actually split and unfortunately it's split super close to the ballast so there's not a whole lot of repair room... GARBAGE!
So I decided blue plus was probably the better of the two to have hooked up, so got that one hooked up, and PAR levels went from 200-220 to 300, sandbed itself is 160+ and that's just with 2 T5 bulbs, Basically 50% more lighting, plus I get that "all over" lighting which helps keep corals from getting "ugly sides" that LEDs are known for. Got an order for 2 more WH5 ballasts, and about 100 more velcro zipties
maybe sometime this weekend. Also have to remember to dial down my LEDs too!